How to Make VR Headset – Welcome to the World of Innovation

How to Make VR headset! There is a great change in entertainment after the introduction of the virtual reality market.

Do you want to experience VR at zero cost? 

If you have, there are several ways to explore the world of fantasy with engaging activities. You can now spend your spare time doing exciting gaming. 

On the other hand,

You can have educational trips with intergalactic spacecraft in a funny mood. Have you ever thought that the virtual reality can be too exciting?


Unfortunately, the VR equipment is unexpectedly costly and everybody cannot afford it. 

Still, there is hope!

We can try making the VR headset at home using a simple and easy method. Besides, you don’t need to have costly materials to perform the task. 

You might have listened about Google cardboard, let’s have a look at its making. 

What do you mean by Google cardboard? 

This is the most common question that arises in the mind of the reader. 

We are here to answer you!

Google Cardboard is a simple way to turn your phone into a virtual reality headset. It is made up of cardboard having 40mm focal distance lenses so that you may experience VR at home. 

Additionally, the overall price for this project is nearly under $20. However, it is available from the market stores but we will try making it at home. 

How to make a VR Headset? A Simple and Easy Guide 

Before trying to make the VR headset, keep in mind that there are two steps.

Firstly, you need a biconvex lens for the headset. 

Making of the biconvex lens 

Head towards your activity room with the following materials in hand:

  • Scissors
  • Pencil 
  • Cardboard or hard paper 
  • Transparent plastic bottle
  • Epoxy 
  • Syringe and needle
  • Knife 
  • Foam 
  • Water 

Method to follow 

After gathering the materials, follow the below-mentioned steps to complete your lens making. 

Cut the materials according to the measurements

  • Firstly, grab the cardboard or the paper sheet and draw on it. 
  • The approximate measurement for the circles is 25mm.
  • This circle will work as the template for further cutting. 

Continue the cutting using the template 

  • Using the template, cut the pieces of the plastic water bottle as same as it is. 
  • Try to cut the circles a bit bigger than the template for later trimming and cutting.

Place the plastic pieces together 

  • Put two pieces of plastic circles together and Seal the borders using the epoxy or glue gun. 
  • Now fill the syringe with water and insert it into the gap between the plastic circles.
  • Make sure that there are no Bubbles inside as it will cause a blurred image in the future. 
  • If you find any bubbles, squeeze the lens gently to remove it. 
  • In the end, when there are no bubbles, make sure that you have resealed the edges of the biconvex lens.
  • After doing so,  let it dry completely. 

Repeat the steps

In order to make the second lens, repeat the steps, and then go-ahead for the other phase of making the VR headset. 


The points you need to remember while making the lens includes:

  • The magnification of the lens depends on the curvature it presents.
  • If you have the lens with smaller curvature, it will have a lower display magnification. 
  • On the other hand, the lens will have a significant magnification, if it has lesser curvature with a smaller size. 

Making of the Google Cardboard VR headset Enclosure BOX

To do so, gather the following materials:

  • A google cardboard template, or cardboard
  • Scissors 
  • Long bond paper
  • Glue gun


After you are done, go for the cutting and assembling of the material:

  • Get different templates from your web browser before making the headset enclosure. 
  • Get a print of the template and paste it as it is on your cardboard
  • After making the whole sketch, use the scissors to cut it accordingly. 
  • You can also use the paper to cut the template and paste it on the cardboard later, it will be a good practice. 
  • Afterward, cut your cardboard according to the template. 
  • After doing so, you can place the three parts together for wearing it.
  • The marks on the template will guide you to the way to place the pieces together. 

Note: You can make the enclosure without using the template but it is a bit tricky. The better practice is to have the template in order to get perfection at the end. 

Attach the Biconvex lens with the headset

The last step is to complete the headset by placing the lens and cardboard template together. 

Therefore, place glue around the eyes region of the headset.

Grab the lens carefully and place it on the empty slots.

Let it dry for a whole day so that it stays at its place.

Afterward, you can try your headset.

Test you Google Cardboard

After you are done, it’s time for testing! Download any of the mobile applications with VR and load your phone in front of the lens. 

It is working for sure!

If you are using the magnets

The powerful magnets can cause issues if you are using it with the phone. So try to use the small magnets or you can avoid the use of magnets in cardboard making. 


In the end, we have used all the recyclable products. So that there is no harm to nature with our entertainment. Also, make sure that you have shared your review of the product after making it!

In addition, share your images with us to display on our website. You can also reach our team, in order to have some help or you can put forward your queries.

We are here to help you 24/7. Happy headset making session!

You can also buy the best VR headset 2021 as well!

About Satwart Holmes

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